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On-board measuring device Product List and Ranking from 4 Manufacturers, Suppliers and Companies

On-board measuring device Product List

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The onboard measuring device NK-2000 can utilize the company's wireless LAN!

Simply set the imaging unit on the processing machine to start CAD measurement immediately! Movement between processing machines is possible without wiring.

We would like to introduce an example of the wireless 'NK-2000' that we actually use in our company. The key feature is that it allows movement between processing machines without wiring within the factory. After charging overnight, you can simply set the imaging unit on the processing machine the next morning after processing, and immediately start CAD measurement. The charged AC battery can operate throughout the entire next day. 【Features】 ■ Allows movement between processing machines without wiring within the factory ■ After charging overnight, simply set the imaging unit on the processing machine the next morning after processing to immediately start CAD measurement ■ The charged AC battery can operate throughout the entire next day *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Distance measuring device

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Introduction of various functions of the onboard measuring device NK-2000.

Introduction to the features of the NK-2000, including processing surface edge detection, zoom-up function, and calculation capabilities!

The onboard measuring device "NK-2000" is equipped with various functions. For example, it has "processing surface edge detection and zoom-up functionality." Image resolution: 1μm/pixel. It can be variably adjusted from 100x to 1600x using digital zoom. Additionally, the "calculation function" allows for shape measurement of processed products from various calculation menus, and it can also perform pitch measurements between processing parts by utilizing the measurement result history. It is also possible to import CAD data, display it in sync with images, and obtain differences as measurement values. 【Features】 ■ Processing surface edge detection and zoom-up functionality ■ Various calculation functions ■ CAD drawing comparison function *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Distance measuring device

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Advantages of measuring in a chuck state with the onboard measuring device NK-2000.

Improvement in processing accuracy and reduction in processing time have been achieved! We will introduce various benefits.

By utilizing the "NK-2000," measurements can be taken without removing the workpiece from the processing machine, allowing for the additional processing dimensions to be understood while still in the chuck state, thus achieving improved processing accuracy and reduced processing time. The imaging unit is equipped with coaxial and ring lighting. Brightness adjustment can be operated via a tablet computer, which serves as the controller, clearly capturing the edges of the workpiece. The displayed image can be digitally zoomed from the normal 100 times up to 1600 times, enabling edge recognition of the workpiece with a resolution of 1μm/pixel. 【Features】 ■ Improved processing accuracy and reduced processing time ■ Imaging unit includes coaxial and ring lighting ■ Brightness adjustment can be operated via the tablet computer controller ■ Edge recognition of the workpiece with a resolution of 1μm/pixel ■ Selectable measurement menus (R measurement, vertical line measurement, virtual intersection, angle measurement) ■ Measurement result coordinates can be registered, making pitch measurement easy *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Distance measuring device

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"Onboard Measuring Device NK-2000" The trigger was feedback from the processing site.

Introducing the overview of the onboard measuring device "NK-2000"! The inspiration for its creation came from the machining site.

What can be done to shorten processing time... The reduction of processing time has been and will continue to be a challenge. In the processing field, there is a daily battle against time. In the past, after processing with a machine, the workpiece would be measured with instruments like microscopes, and if any corrections were needed, it would be set back on the machine for reprocessing... This repetition was the norm. While it is true that processing takes time, there are many instances where setting up takes a significant amount of time, especially for complex shapes or tight tolerances, which require even more effort in setting the workpiece. I am convinced that reducing the time spent on re-setting the workpiece is directly linked to shortening processing time. *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Distance measuring device

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Tool Grinding Machine Measurement Device 'TM-1000'

Active in various tool processing scenes! Can be grasped without removing the tool from the grinding machine.

The "TM-1000" is a tool measurement device that can accommodate various tools and grinding machines. By setting this product on the grinding machine, the shape of the tool's tip can be grasped without removing the tool from the grinding machine. With the CAD comparison function, it is possible to compare the tool in its chucked state with the CAD drawing, eliminating the need for projectors or chart diagrams. 【Features】 ■ Compatible with various tools and grinding machines ■ Clearly displays the edges of the tool's tip ■ Measurement of tip R0.05mm ■ No risk of misalignment during re-chucking *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Other work tools

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Problem-Solving Materials Productivity Improvement Edition 1-1 | In-Process Inspection of Machining

How to incorporate inspection processes into machining operations? A resource for identifying and solving issues in production sites.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol. 1-1, we will address the challenges of incorporating inspection processes into machining operations. [Document Overview] The most well-known inspection method after machining is "on-machine measurement." Since it allows for measurement without removing the workpiece from the machine, it can reduce the man-hours associated with transportation and setup. The typical method is the probe type, but some may have concerns such as: - Is it difficult to achieve the required precision for inspection? - Are there workpieces that cannot be inspected at all? However, on-machine measurement is not limited to probe types. By understanding the various methods and characteristics of on-machine measurement, you can choose a method that suits your company's situation. In this document, we will introduce two methods and their features of on-machine measurement. *You can download the document using the button below.

  • Other inspection equipment and devices
  • Other image-related equipment
  • Milling machine

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The Birth of the Onboard Measuring Device 'NK-2000'

Born from repeated trial and error! A camera-based measurement system for processing machines that breaks the conventional wisdom of processed product measurement.

The first on-machine measurement device was developed under the name "S-1000." Its features were targeted towards die-sinking electrical discharge machines and wire electrical discharge machines, and it was used in our company’s operations. We attempted to sell it beyond internal use, but it did not sell as well as we had hoped, leading to many challenges. In response, we established the Planning and Development Department in 2016 to overcome the challenges of the on-machine measurement device and seek further evolution. One year after its establishment, through trial and error, the new on-machine measurement device 'NK-2000' was born. Measurement work is essential in the manufacturing process of mold components. The NK-2000, developed by our company engaged in precision mold component manufacturing, is a measurement system using a camera that breaks the conventional wisdom of measuring processed products. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Other measurement, recording and measuring instruments
  • Distance measuring device

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Rotary Grinding Wheel Measuring Machine "WF-2000"

Capture the vibration caused by the rotation of the grinding wheel in images! We will extract and measure the rotating shape of the grinding wheel in still images.

The "WF-2000" is a pre-setup system for surface grinding machines using a camera. By utilizing a special optical system, it has become possible to capture the focus of the tip of cylindrical shapes that were difficult to image (out of focus) and recognize the edge of the grinding wheel! Additionally, the tip position of a positioning gauge set in advance within the camera's field of view can be understood in the coordinate system of the processing machine. From that gauge tip position, the coordinates of the tip position of the accumulated images of the rotating grinding wheel and the center position of the rotating grinding wheel can be identified. 【Features】 ■ Imaging of the rotating grinding wheel ■ Understanding the shape of the rotating grinding wheel ■ Identification of the tip position coordinates of the rotating grinding wheel ■ Active in various processing scenes *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Grinding Machine

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Onboard measuring device 'NK-2000'

Compatible with various processing machines! Automatically acquires the machine coordinates of the processing machine and performs shape measurement using the machine coordinates.

The "NK-2000" is an in-machine measurement system developed by Kumamoto Seiken Industry that uses a camera for processing. By utilizing this product, measurements can be taken without removing the workpiece from the processing machine, allowing for the processing dimensions to be understood while still in the chuck state. Additionally, further processing can be performed directly, enabling improvements in finishing accuracy and reductions in processing time! Moreover, the imaging unit is equipped with coaxial and ring lighting, and the illumination adjustment can be done on the tablet computer, which serves as the controller, allowing for clear imaging of the edges of the workpiece. 【Features】 ■ Measurement while in the chuck state ■ Compatible with various processing machines ■ Automatic acquisition of machine coordinates ■ Overlay of DXF data for differential value measurement *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Other processing machines

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Measuring Machine on Lathe 'LV-1000'

Just place it on the tool table! General-purpose machines can use the counter, while NC machines can utilize NC coordinate data for measurement.

The "LV-1000" is a lathe-mounted measuring device that enables measurement of both the inner and outer diameters of machined products, as well as the measurement of difficult-to-access areas during C-face and taper machining, which are challenging to measure with contact methods! By equipping an optical system with a zoom lens, it can broadly capture the end face of the cylindrical shape at the tip of the machined product and accurately display the edge of the tip by zooming in. Additionally, it allows for shape recognition of the tool while it is in the machining process. This eliminates the need to remove the tool during machining, thereby reducing the risk of misalignment when re-chucking. 【Features】 ■ D-diameter finishing ■ Equipped with a zoom lens ■ Shape recognition on the machine ■ Usable on general-purpose and NC machines *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • lathe

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Surface Grinding Machine Measurement Device 'SG-1000'

No need to detach from the processing machine! Additional processing can be done as is, allowing for improved finishing accuracy and reduced processing time.

The SG-1000 is an in-process measurement system for surface grinding machines that allows for machining while keeping the imaging unit raised. It enables measurement without removing the workpiece from the machine, allowing for the understanding of machining dimensions while in the chuck state! Additionally, it allows for further processing, making it possible to improve finishing accuracy and reduce machining time. The imaging unit is equipped with coaxial and ring lighting, and the illumination adjustment can be performed on a tablet computer that serves as the controller, clearly displaying the edges of the workpiece! 【Features】 - Measurement without removing the workpiece from the machine - Compatible with machining, shape-cutting discharge, wire discharge, surface grinding, and other machining machines - Various attachments are available for easy camera setup on the machine spindle, etc. - Machining can be performed with the imaging unit raised *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Grinding Machine

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New onboard measuring device "NK-2000"

The processed product can be measured directly on the machine immediately after processing!

The "NK-2000" is an on-machine measurement device that enables high-precision image measurement and comparison measurement with CAD drawings on the machining machine. In processes such as electrical discharge machining, machining, milling, surface grinding, and profile grinding, it allows for dimension and shape verification on the machine without removing the workpiece after processing. Additionally, by connecting the machine's NC device with a LAN cable, it can capture the coordinate values of the machine, enabling comparison measurement with CAD drawings, thus allowing the machine to be used as a high-precision measurement device. 【Features】 ■ Reduction of processing time is possible ■ Improvement of processing accuracy is achieved ■ Measurement in micrometer units is possible with a maximum zoom function of 1,600 times ■ Equipped with edge detection function that displays the color of the lines detecting edges ■ Measurement menu allows for linear, circular, and angular measurements *For more details, please refer to the catalog or feel free to contact us.

  • Other measurement, recording and measuring instruments

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